Detailed explanation of furniture customization process
In the era of high housing prices, it is particularly important to make rational use of every inch of space at home. Although the traditional finished furniture has the advantage of ready to buy and use, there is a problem that the size and family residential space can not match perfectly. Therefore, many families will choose the whole house furniture customization to solve this problem. The following will be a comprehensive interpretation of the production process and process of Furniture Customization.
Six main steps
1. Lofting, whether you are a custom-made wardrobe, TV cabinet or wine cabinet, every piece of furniture products must be put by the lofting engineer before production, but lofting is generally only used to make special-shaped furniture structure.
2. Generally speaking, the selection of materials for Furniture Customization factories is carried out according to the following standards: 1. The wood material is beautiful in texture, moderate in weight and good in strength and toughness; ② Pay attention to wood quality, eliminate defects such as dead knot, burst, blackening, mildew and tree core line, and reflect good timber standard.
3. Woodworking, woodworking is actually a process in which each part of the product is processed from the raw material to the shape and size required by the drawing.
4. Paint, paint this step for the furniture to do the effect is crucial, its surface smoothness, brightness determines the beauty of furniture. Good furniture brand, environmental protection products in the paint is more stringent requirements.
5. Cloth, sofa, chair or other products that need cloth touching will start cloth touching after finishing painting. The process flow is probably cloth cutting / sponge cutting - glue spraying - cloth touching. First of all, the cloth and sponge should be cut well. After the sponge is ready, it should be put on the furniture to compare with the lower proportion. If there is radian, the radian should be ground out and then fixed on the furniture, Next, after spraying the glue, it's OK to touch the cloth. The pull buckle used in the cloth, as well as the BLA buckle and crystal buckle, etc.
6. Installation and packaging, after all the processes of the product are completed, we need to install some accessories and so on. After the installation, the product is also the most complete. The packaging of products is also very important for the protection of products. Generally, each part of the furniture should be wrapped with pearl cotton, and then packed with paper, and then sealed with adhesive tape, and then protected by nailing wooden frame.
Detailed explanation of production process
Now many people choose customized panel furniture, so the following takes panel furniture as an example to introduce its detailed production process. The production process of panel furniture consists of many links and steps, such as the preparation of raw materials, woodworking, painting and finishing, and finally product packaging and warehousing. The complexity of the panel technology is closely related to many factors such as the appearance design, product structure, materials and the variety and quantity of products on the production line. For the drawer bottom plate, only cutting is needed, while for the honeycomb hollow floor cabinet panel, the processing of a single panel needs more than 20 processes.
Due to the different surface materials and surface decoration effects, Furniture Customization also has different technological processes. The main representative categories are: veneer panel furniture, sticker panel furniture, solid color panel furniture, melamine panel furniture and mixed category panel furniture composed of one of the above categories. For the convenience of operation, the panel furniture production is usually divided into two lines a and B. line a is the work-piece of MDF sticker or white oil painting line, and line B is the processing board (decorative panel). Because of the simple working procedure of line B, the cutting time of line B is usually 3-4 days later than that of line a, so as to facilitate the package of two lines.
The route is as follows:
A: Cutting → pressing plate (nailing) → edge cleaning (slotting) → gong machine → batching → sticker → primer → dry sand → topcoat → installation.
B: Cutting → pressing plate → edge cleaning → edge sealing → trimming → installation.
Technological requirements and tools of panel furniture
1. Tools required for mechanical section: paper press, electronic walking saw, row saw, nail rack, cold press, double head saw, row drill, sliding table saw, end mill, flower trough machine, edge banding machine, etc.
2. Part of the tools and quality requirements of the mechanism section:
(1) Pressure paper process requirements: the processed sheet, paper paste must be firm, smooth, do not allow degumming, delamination, bubbles, scratch, wrinkle, paper, indentation and other debris phenomenon.
(2) The quality requirements of the presser: the plates should be glued firmly without degumming. When the plates are added, they must be aligned with the adjacent sides of the framework, and the position deviation of the upper and lower plates should be less than 1.5cm after cold pressing; After cold pressing, the surface of the parts shall be clean and flat, and no obvious skeleton marks, bending deformation, scratches and redundant gluing are allowed; The core strip of the arc-shaped plate shall be compact, the surface shall be smooth, the transition shall be natural, and there shall be no glue pollution.
(3) Quality requirements of milling machine: the mold must be made accurately, the shape and size after processing shall be consistent with the drawing, and the tolerance of non joint curvature size is allowed ± 1.5mm； The processing surface must be smooth, smooth lines, and natural transition. After processing, the surface of the parts must be smooth, without edge chipping, tearing, scratches and other phenomena. The surface of the parts must be clean, without debris and sawdust.
3. Quality requirements of painting section:
(1) Quality requirements for blank grinding: there shall be no burr on the surface of the parts, smooth edges, unevenness, chamfering at the corner of the board surface, and it is better not to scratch the hand. After grinding, there shall be no denaturation in place.
(2) Quality requirements for plastering: the surface shall be solid, smooth, uniform in thickness, no sand penetration, no pit, sand hole, air hole, accumulated putty, etc., the putty at the hole position shall be cleaned, and the parts not plastered shall be kept clean.
(3) Quality requirements of primer: paint mixing and board surface cleaning shall be carried out in strict accordance with the formula. The coating surface shall be free of pinholes, granules, paint slag, uneven spraying, no sagging, no shrinkage cavity, edge expansion, blistering, etc., and the coating shall be covered with batch bottom.
(4) Quality requirements of dry sand: the polished paint surface shall be smooth, without pinholes and nail holes, without sand penetrating the paint coating, the sand road shall be straight and fine, without groove mark, and the sand mark of the grinder. If there is sand penetrating the paint coating, the corners, wiring and arc lines shall be filled with primer and then polished.
(5) Requirements for sticker parts: after grinding, the parts should be smooth, bright, sand transparent, inorganic shadow, sand mark, no sand penetration, scratch phenomenon. After grinding, the parts should be cleaned before they can be put back to the iron frame.
(6) White background quality requirements: bright, matte parts, must use 400 ᦇ sandpaper, 600 ᦇ sandpaper, 800 ᦇ sandpaper, polished parts should be smooth, bright, inorganic shadow sand mark, no sand through the bottom, fluffing phenomenon, but to sand through, not in place phenomenon, sand through parts should not be covered with oil pen.
(7) Quality requirements of dust blowing treatment: the surface of spray paint shall be clean, no ash and dust particles are allowed, and the sawdust at hole and slot must be cleaned.
(8) The quality requirements of the topcoat: the surface shall be sprayed evenly, flat and smooth, without sagging, shrinkage, edge expansion, blistering and wrinkle, the outside of the thread base shall be basically the same as the plane, without paint accumulation and abrasion, the parts that do not need to be sprayed shall be kept clean, and the edge paint line shall be neat.
(9) Quality requirements of transparent oil spraying: the surface shall be sprayed evenly, flat and smooth, without sagging, shrinkage and edge expansion, and the parts without spraying shall be kept clean, and the paint line at the edge shall be neat.
(10) Polishing quality requirements: the polished plate surface shall have mirror like luster, no visible polishing lines, no dust exposure, wrinkle, blister and other phenomena, and the remaining wax shall be wiped clean after polishing.
4. Quality requirements of packaging section:
(1) Quality requirements for manual trimming and coloring: after trimming, the parts shall be free from trauma, sand damage, scratch, etc., and the board surface shall be kept clean without sawdust, glue and other sundries; After manual trimming, the edge must be smooth, the right angle part should be sanded, the right angle should be kept, and the arc shape should not be sanded; The parts after trimming shall be color treated, and the color shall be consistent with the color of the board surface, and too large color difference is not allowed.
(2) Quality requirements for manual installation: the components must be firmly installed, the board surface shall be kept clean, and no scratch, indentation, bruise, abrasion and other phenomena are allowed.
(3) Packaging quality requirements: products must pass the inspection before packaging, and parts must be placed according to the stacking requirements of packaging list; The sealing tape must be pasted firmly, the packing belt must be tightened, and the product stacking must meet the requirements.
